To make a set of design atlas, is the brake disk line design according to the can depend on. On the premise of guarantee quality, unified tooling and requirements.
Which should satisfy the following requirements:
1, core box design need specifications, make it in conformity with the shoot core machine and top core mechanism, design is convenient;
2, to distinguish the different requirements of brake disc is a classification process;
3, make a standard process type board layout for the rapid manufacture, unified sprue specifications, convenient batch production.
4, meet the requirements of a set of tooling per person a day (core box diagram, type body figure, process diagram, and their spare parts and assembly drawings)
Project performance:
Through two months of the plan, completed the mission requirements.
1, standardized core box core mechanism, standardize core box parts, convenient selection;
2, the classification of the brake disc structure, according to their respective characteristics, developed their own process, reduce the difficulty of the selection process;
3, arrangement plan of the standardized templates, which laid a foundation for mechanical mass production;
4, able to complete two sets of drawings design per person a day. Meet the production requirements.
By solution of finalize the design, but also to promote a box of four double process laid a solid foundation. By Magma simulation at the same time, successfully resolved the shrinkage defects of single brake disc (bonus).
PBR car support development
Project duties:
Project engineer
Project responsibilities:
Responsible for casting process and Pro/E 3 d mold design, Magma simulation, figure mold 3 d and 2 d assembly drawing production, casting materials, on-site process document and inspection documentation, casting inspection instruction and progress tracking coordination, PPAP submission, on-site training, etc.
Project performance:
By changing the technological process, from 3 d to 2 d process transformation, and Magma simulation, managing product development time. Can finish the samples in three months. All full size report issued three coordinates, spheroidizing ratio test, 100% of the finished castings in the fifth month of PPAP submission, in the same condition, than Australia PBR factory finished samples submitted one month in advance, at the same time, product quality is better than it. To enable us to become the main supplier of PBR smoothly.
Project description:
PBR car bracket is PBR to Malaysia to develop a new model of a new product. Australia's PBR and our factory received the development tasks at the same time. Needs to be done before the end of the small batch production. To prepare for the vehicle assembly.
Additional information:
10 ~ 11, 2011, in tsinghua university, after a systematic review and summarization of the professors, system by combining theory with practice, improve the level of the casting. Through the China foundry association organization foundry engineer certification exam (written test, interview, the thesis), made a casting engineer's qualification certificate.
Project Description:
As an independent branch, you need to separate in order to continue to receive quality certification recognized by customers for the production of high quality brake discs ready.
East long lines and Hunter line technology program
Project Title:
Casting Engineer
Project responsibilities:
Make a set of design drawings, is a sub-line brakes design evidence-based. Under the premise of guaranteeing quality, unified tooling requirements.
That is, to meet the following requirements:
1, the core box design needs to set specifications, and make the core shooting machine and the top core institutions coincide designed to facilitate;
2, the distinction between different technological requirements brakes, standard process to make classification scheme;
3, make a standard process template layout for rapid manufacturing, unified runner specifications, to facilitate mass production.
4, a set of tooling to meet the requirements of daily per capita (core box diagram, type body diagram, process chart, and their respective parts and assembly drawings)
Project results:
Through two months of study programs, completed the mission requirements.
1, standardized core box top core institutions so that the core box parts standardization, easy selection;
2, the classification of the brake disc structure, according to their own characteristics, to develop their own technology solutions to reduce the difficulty of the selection process scheme;
3, standardized template layout for mechanical mass production basis;
4, per capita per day to complete two sets of design drawings. Meet the production requirements.
Stereotypes through the program, but also for a box of four double advancing technology foundation. The same time through Magma simulation, the successful resolution of a monolithic disc shrinkage defects (windfall).
PBR Automotive stent development
Project Title:
Project Engineer
Project responsibilities:
Responsible for casting and Pro / E three-dimensional mold design, Magma simulation, two-dimensional drawings and three-dimensional processing mold assembly drawing production, casting materials stereotypes, site inspection process documents and document preparation, casting inspection guidance and tracking the progress of coordination, PPAP submission, on-site training etc..
Project results:
By changing the process, from 3D to 2D transformation process, and the adoption of Magma simulation, time saving product trial. In the three months to complete the sample production. Coordinate the entire report issued by the full-size, the ball 100% detection rate in the first five months of the completion of the casting PPAP submission, under the same conditions, more than one month in advance to complete the Australian PBR plant samples submitted, while product quality than its better. So that we successfully become a major supplier of PBR.
Project Description:
PBR PBR to the Malaysian car holder is a new model developed a new product. Australian PBR and our factory also received development tasks. Need to be completed before the end of small batch production. Prepare for the vehicle assembly.
Additional information:
10 November 2011, at Tsinghua University, after professors systematic review and summary of the system through a combination of theory and practice to improve the casting level. Through the National Association of casting foundry engineer certification exams (written tests, interviews, thesis), made casting engineer qualification certificates.
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